ANALISIS EFEKTIVITAS MESIN STAMPING MENGGUNAKAN METODE OVERALL RESOURCE EFFECTIVENESS (ORE) DAN FAILURE MODE EFFECT ANALYSIS (FMEA)

This study aims to evaluate resource effectsiveness in the metal stamping process at PT Prima Sakti Asia using the Overall Resource Effectsiveness (ORE) and Failure Mode and Effects Analysis (FMEA) methods. The ORE measurement is based on seven key components: readiness, facility availability, changeover efficiency, performance efficiency, quality rate, material availability, and manpower availability. The results show an average ORE value of 46.77%, which is significantly below the recommended effectsiveness standard of ≥85%, indicating suboptimal resource utilization. Fishbone and FMEA analyses identified three dominant failure modes with the highest RPN values: frequent mold damage (RPN 150), operator technical errors (RPN 125), and inadequate understanding of product standards (RPN 100). Improvement recommendations focus on implementing Planned Maintenance, Early Equipment Management, Education & Training, Autonomous Maintenance, and SHE to enhance equipment reliability, operator capability, and product quality consistency. These proposed actions are expected to improve resource effectsiveness and support sustainable production performance.